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Custom Common Mode Line Filte

Common Mode Line Filter is a passive electromagnetic device that permits the passage of the desired electrical signals through data or power lines while filtering out the unwanted high-frequency noise signal from external sources or other circuits of the system.

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What is Common Mode Line Filter

Common mode line filter is a common type of coil inductor structure, typically featuring a dual-wire wound configuration. It consists of two parallel coils, connected through a magnetic material (such as a ferrite core), which enhances the electromagnetic coupling between the coils and results in a high inductance coefficient. It utilizes magnetic materials as leads and it usually has a U-shaped profile, and includes pinholes. A common mode line filter is an electronic component used for signal filtering in electronic circuits and electromagnetic interference (EMI) suppression in power circuits . Common mode filters are widely used in filtering, resonant circuits and other applications, effectively suppressing differential-mode noisewhile mitigating interference sources.

How to design the Common Mode Line Filter

The design of a common mode line filter requires careful consideration of parameter selection and optimization.

common mode line filter inductor

1. Inductance

it is essential to determine the required inductance value, which is generally based on the circuit requirements and design objectives.

2. Material and winding method

 It is crucial to select the appropriate winding method and materials . The winding method should be chosen according to circuit needs and coil size, while material selection must consider magnetic permeability and cost factors.

common mode line filters

3. Electromagnetic interference factor

attention must be given to the interaction between inductors and electromagnetic interference with other components to ensure optimal performance.

Technical Parameters of Common Mode Line Filter

The design parameters of a common-mode line filter affect its electrical performance. Below are some common technical parameters:

Rated Inductance

he rated inductance of a common-mode line filter refers to its inductance value at a specific operating frequency. Inductance is typically measured in microhenries (µH)—the higher the value, the greater the impedance to low-frequency signals.

common-mode line inductors

Rated Current

DC resistance represents the resistance to direct current flowing through the inductor. A lower DCR reduces power loss and heat generation in the component.

Common-mode line indutor coils

DC Resistance (DCR)

 This is the maximum allowable current that can pass through the inductor under normal operating conditions. Exceeding this value may cause coil overheating or even component failure.

custom common-mode line filter

Maximum Operating Temperature

This is the highest permissible temperature at which the component can function reliably. Exceeding this limit may lead to deformation or performance degradation.

custom common mode line filter inductor

Operating Frequency Range

This defines the minimum and maximum frequencies at which the filter maintains its rated performance. If the operating frequency exceeds this range, the component may fail to function properly.

custom common-mode line filter coils

Inductor Packaging Type

Common-mode line filters are available in various packaging styles, such as open-frame, surface-mount (SMD), and flat-wire coil design. Selecting the appropriate package helps optimize circuit layout and installation.

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